PCD CUTTING TOOL BLANKS PCD BLANKS PCD WIRE DRAWING DIE BLANKS
CUTTING TOOL BLANKS PCD WIRE DRAWING DIE BLANKS
CHN-TOP Blanks
Based on the good cooperation with foreign well-known enterprises
and scientific research institutions, after years of digestion,
introduction, absorption of foreign advanced technology and ideas,
we have successfully developed a whole series of polycrystalline
diamond blanks(PCD).
And after a long time of testing and practical application, the
comprehensive performance of the product(Wear resistance, impact
toughness, conductivity, stability, etc.)has approached the
international level.
Name: Polycrystalline Diamond
Brand: CT-S&T
Type:
M series-Machining nonferrous metals and nonmetal
W series-Machining nonmetal, especially for woodworking
CHN-TOP Diamond manufactures a PCD cutting tool blank in diameter
of 55/47mm. The performance and quality of this large-diameter
cutting tool blank is equal in performance to the highest
world-class standards.
CHN-TOP not only has world-class production facilities for PCD
cutting tool blanks, but also has advanced machines for PCD PCBN
diamond grinding, cutting and brazing, and proven PCD surface
processing, polishing and cutting technologies.
CHN-TOP produces the widest selection of PCD cutting tool blanks in
disc and cut-segment shapes for the precision tooling industry.
There are 1μm, 2μm, 5μm, 10μm, 25μm, and mixed grain sizes
available. In addition to grain sizes, the product options include
polished or non-polished PCD surface, PCD layer thickness and
carbide substrate thickness. We also offer nonstandard products on
request. We offer technical literature and expert advice from our
engineer team. By utilizing the correct grade you can control the
surface finish necessary throughout the machining process and
receive optimum tool life.
PCD cutting tool blanks are widely used for machining non-ferrous
metals and alloys, such as aluminum, copper, aluminum/gray iron
composites, as well as nonmetallic materials such as wood,
chipboard, ceramics, plastic, rubber etc, where high abrasion
resistance and good surface finish are required.
CHN-TOP has been focusing on developing new PCD cutting tool blank
grades which are suited to cutting and machining the variety of new
and emerging materials in industry, and for tools targeted to meet
our customers’ needs.
W series
| Model | Grit Size (Um) | Thickness (mm) | Diameter (mm) | Abrasive Resistance | Toughness | Conductivity | Performance | Application |
| ZT10W | 10 | 1.0/1.6/2.0/3.2 | 47.0/55.0 | Middle | Middle | High | Middle grit,good combination property, easy to WEDM | Woodworking, circuit board, plastic, composite,etc |
| ZT025W | 28 | 1.0/1.6/2.0/3.2 | 47.0/55.0 | High | Middle | Middle | Rough grit, long tools' life, could be WEDM | Laminate floor, graphite, sintered ceramic and carbide, composite,
etc. |
| ZT302W | 30/2 | 1.0/1.6/2.0/3.2 | 47.0/55.0 | High | Middle | Middle | Good edge quality and strength maintaining, excllent abrasive
resistance and thermal stability good EDM machining | Application areas include high silicon aluminum alloys, hard cast
irons and bi-metal
|
M series
| Model | Grit Size (Um) | Thickness (mm) | Diameter (mm) | Abrasive Resistance | Toughness | Conductivity | Performance | Application |
| ZT005 | 5 | 1.0/1.6/2.0/3.2 | 47.0/55.0 | Low | High | High | Fine grit, precision finishing, easy to WEDM | Alumium alloy, copper alloy, noble metal, circuit board, etc. |
| ZT10M | 10 | 1.0/1.6/2.0/3.2 | 47.0/55.0 | Middle | Middle | Middle | Middle grit,wide range of machining | Low silicon alumium alloy, copper alloy, graphite, plastic,
composite,etc. |
| ZT025M | 25 | 1.0/1.6/2.0/3.2 | 47.0/55.0 | High | Middle | Low | Rough grit, long tools' life | High silicon alumium alloy, graphite,plastic, composite,etc |
| ZT302M | 30/2 | 1.0/1.6/2.0/3.2 | 47.0/55.0 | High | Middle | Low | Excellent wear resistance,edge strength,edge quality and good
thermal stablity | Application areas include high silicon aluminum alloys, hard cast
irons and bi-metal |
Machining Service at CHN-TOP
| Carbide Inserts | Notching, Grinding |
| PCD/PCBN Blank | Laser cutting according to the size |
| Brazing service | PCD PCBN diamond brazing service |
| Grinding | Indexable inserts grinding service |
| |
CHN-TOP is the company offer comprehensive solutions for diamond
tools making
Machines: PCD/PCBN diamond grinding machine, Vacuum brazing machine, laser
cutting machine,
chip breaker machines, laser engraving machine and polishing
machines
Material: World famous PCD/ PCBN blanks , such as ILJIN, Element six,
Hypersion, Adico, CHN-TOP
CTSTC, SF with competive price
Machining service: Cutting for segements, brazing service for MD/PDC cutter, PCBN
tools,
Notching service for tools, chip breaker machining service and
grinding service
Application
PCD cutting tool blanks are widely used in various industries:
1. Woodworking industry
PCD cutting tool blanks fine micron series are suitable for
processing solid wood, bamboo, plastic; middle grain sizes are good
for universal applications for chipboard, wood composite, MDF,
laminate flooring, etc.; The mixed microns and rough micron series
are mainly for HPL veneer floor, PVC flooring board, MDF/HDF, and
reinforced particle panels.
2. Metalworking industry: Automobile, etc.
Many grades of CHN-TOP PCD cutting tool blanks are good for tooling
various materials in automobile, industries.
Our sub-micron PCD is mainly for low Si content alloys to obtain
perfect processing surface. The fine micron PCD series are for
processing low Si content Al alloys, copper & copper alloys.The
middle microns are mainly for <14% Si/Al alloys work pieces. The
mixed microns and rough microns are good for tooling >14% Si/Al
alloys work pieces, cast iron, carbide, CFRP, titanium and metal
matrix composites, etc.
3. Electronic industry (3C)
CHN-TOP PCD products in medium fine grain sizes are also applicable
for processing mobile phone frame, key, electronic circuit boards,
etc., which require better surface finish.
4. Building materials industry
CHN-TOP PCD product in medium coarse grain sizes are also widely
used for processing different materials in building & constructing
industry, such as graphite, stone, carbon fiber composite
materials, etc., which require higher wear resistance tools.
With more than 20 years of experience in diamond tools materials,
we have a very good relationship with world famous PCD&PCBN
blanks' manufacturers and distribute all brands of PCD&PCBN
Blanks
- ILJIN
- Adico
- Hyperion
- Element 6
- TOMEI
CHN-TOP is the company offer comprehensive solutions for diamond
tools making
Machines: PCD/PCBN diamond grinding machine, Vacuum brazing machine, laser
cutting machine,
chip breaker machines, laser engraving machine and polishing
machines
Material: World famous PCD/ PCBN blanks , such as ILJIN, Element six,
Hypersion, Adico, CHN-TOP
CTSTC, SF with competive price
Machining service: Cutting for segements, brazing service for MD/PDC cutter, PCBN
tools,
Notching service for tools, chip breaker machining service and
grinding service
